At a major automotive manufacturing plant, operators manually inserted various plug components into product housings during the electrical module assembly process.
However, frequent issues such as incorrect insertion orientation, inconsistent assembly quality, and operator fatigue led to recurring quality deviations.
Shift work and labor-intensive repetitive tasks further reduced overall efficiency and created operational bottlenecks.

CMES Robotics introduced an AI- and 3D Vision–based Robotic Assembly Solution capable of recognizing plug orientation, alignment, and positioning in real time.
The system performs mounting only when the plug is correctly oriented, ensuring accurate assembly without manual intervention.

An AI-controlled precision force algorithm adjusts insertion pressure to minimize errors compared to manual work and prevents product or housing damage during assembly.

AI robotic automation dramatically reduced orientation errors and incomplete insertions, improving product quality and assembly consistency. Faster mounting speeds and real-time insertion monitoring enabled early defect detection, while automation reduced repetitive labor and optimized workforce utilization and costs